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The facility had previously worked with multiple distributors and had experience with inventory programs that followed a “set it and forget it” approach. Over time, this led to unfilled bins, inconsistent replenishment, and plant personnel having to spend time managing inventory issues instead of focusing on maintenance and operations.
As confidence in a vendor-managed inventory model declined, internal teams were left reacting to material shortages and managing inventory gaps. The facility needed a partner who would actively manage the inventory program, maintain consistent replenishment, and take ownership of the program long term.
A Vendor Managed Inventory program was implemented to support PVF maintenance materials used throughout the facility, including fittings, valves, nipples, and other commonly used maintenance items.
The program started with a manageable group of high-use items and expanded over time as the program proved successful. Inventory is reviewed regularly and replenished on a consistent schedule, with support from the local branch team, warehouse, and delivery drivers who help maintain inventory levels and organization.
Over time, the program grew into a fully managed inventory solution supporting daily maintenance operations across the facility.
With the Vendor Managed Inventory program in place, the facility reduced the time plant personnel spent managing maintenance inventory and tracking down materials. Inventory is now reviewed and replenished on a regular schedule, helping ensure commonly used maintenance materials are available when needed.
The Vendor Managed Inventory program helped the facility:
• Improve material availability for maintenance operations
• Reduce internal time spent managing inventory
• Improve storeroom organization and inventory visibility
• Maintain consistent inventory levels for commonly used materials
• Simplify material replenishment and purchasing
• Support maintenance and shutdown planning by ensuring materials were available




