SolarWorld Sunkits Posted on November 16, 2016 by Brandy McNeil Programs and products to grow your business now and as long as the sun shines. solarworldsunkits Partner with the industry leader in solar panel technology, and tap into the earning power of the sun. SolarWorld Sunkits Programs and products to grow your business now and as long as the sun shines. 2 Why partner with SolarWorld and Border States? SolarWorld is the largest manufacturer of solar panels in the U.S.—and they are committed to keeping their manufacturing on U.S. soil. They are also committed to meeting the highest performance, environmental and employment standards. • Highest quality products • Reliable delivery schedules • Warranty and product support • Meets and exceeds Buy America requirements • Processes meet stringent U.S. labor and environmental policies Plus SolarWorld’s partner program provides installation training, design services, sales leads and photovoltaic components and helps your business enter the fast-growing solar industry. From preconstruction to project close out—Border States provides the solar power solutions you need to complete projects on budget and on time. Their dependable on-site inventory management including delivery, staging, kitting and trailers will ensure you get the right materials when and where they’re needed. 3 1 Some Registered Installers receive sales leads and event support depending on location and experience. 2 With purchase of Sunkits systems. Authorized Installer Commercial Authorized Installer Registered Installer Leads Limited1 Marketing Support Marketing Co-op Event Support Limited1 Product Discounts Why solar? Why now? Solar is affordable State and local tax incentives and rebates can reduce the cost of going solar by up to 50 percent. Financing options are now available in many areas to help overcome the upfront costs of going solar. Solar saves money Many homeowners experience at least a 50 percent decrease in their electric bills. Some eliminate their electrical expenses altogether. Solar increases home value Solar systems can increase home value by 20 times the annual electricity savings. In addition, homes with solar systems tend to sell faster than homes without— 15 percent faster by some studies. At Border States, we are committed to delivering total satisfaction with our products, services and solutions. From pre-construction to project close out, we provide the solar components you need to complete projects on time and on budget. The SolarWorld Sunkits program is a full-service solution for contractors of all experience levels. Minimize your system design and grow your solar business faster with SolarWorld Sunkits and Border States. What’s your next step? Become a Registered Installer to grow your business with marketing support from SolarWorld. Experienced installers are invited to become Authorized Installers and boost their growth through additional marketing support and lead referrals. Registered Installer Benefits • Access to high-performance SolarWorld Sunkits systems • System proposal and design support • Product training • Marketing materials • Co-op fund eligibility2 Requirements • Complete online registration form • Attend live or online product training • Obtain state licenses and certifications Authorized Installers gain even more benefits. 4 Why be authorized for residential or commercial installation? Benefits • Residential/commercial sales leads • Authorized Installer credentials • Exclusive marketing materials • Marketing co-op funds eligibility • Residential/commercial system design support • Marketing and event support • Training opportunities Requirements • Maintain professional business practices • Deliver high-quality system designs and installations • Possess a proven solar track record • Actively promote SolarWorld as primary brand • Maintain minimum annual sales of 100 or 300 kW, depending on residential or commercial • Submit Sunmodule system registrations How do I become an Authorized Installer? 1. Complete the online Authorized Installer application 2. Interview with a SolarWorld account manager and admin 3. Pass system audit and enter the program What are Sunkits? Sunkits systems are more than a kit—or even the sum of the included parts. The services and support provided by SolarWorld are unsurpassed in the industry. Support • Complete SolarWorld system customized to maximize performance • Sales proposal support • System design and engineering, if needed • On-site technical support • Training support Components • SolarWorld high-performance Sunmodule Plus modules • SMA, PV Powered or Enphase inverter options • Sunfix and other mounting options • Suntrol Data Logger and other monitoring options • Additional balance of system components, including grounding lugs and cables 5 What is Suntrol monitoring? Are your customers’ SolarWorld systems delivering on their promise? You’ll always have the answer with our Suntrol monitoring. It will let you easily monitor all the important performance data of every system, including inverter status, yield forecast and degradation calculations. The Suntrol Portal can be accessed using a smartphone, tablet or a computer to quickly give you an up-to-date view of all your installed systems’ performance. • Data Logger is easy to install and configure • Compatible with more than 50 inverter brands and up to 3 per single system • Up to 25 years of data storage • Free Suntrol Portal and Suntrol App make it easy to monitor systems from wherever you or your customers are Suntrol Portal Portal Suntrol App How do I sell Sunkits? 1. Provide an in-home solar consultation 2. Submit a Sunkits location questionnaire 3. Receive a customized sales proposal and close the sale 4. Submit a purchase order and schedule the install 5. Receive custom SolarWorld design to help with permits and installation 6. Install the Sunkits system SolarWorld will develop customized sales proposals for each of your potential installations. Each proposal forecasts energy production and financial returns over the system’s 25-year warranty period. SolarWorld provides complete system design services to reduce your in-house engineering requirements. Suntrol Data Logger Sales proposal Design services 6 The sun Provides free energy every day Monitor See how much energy your system is making with a display or web-based monitor Ground system Solar panels can be mounted on the ground as well as on the roof The inverter Converts the DC power from the Sunmodule™ array into AC for your home The meter Net metering allows the energy you don’t use to go to the grid, spinning your meter backward Utility grid Sunmodule™ array Sunmodule™ solar panels convert sunshine into electricity Racking Specially designed aluminum racks attach the Sunmodule™ array to your roof Need help qualifying solar requests from customers? This section will help you figure out the solar solutions for your customers from residential to small commercial applications. How does solar power work? 7 What’s in it for the customer? When your customers ask, these are the benefits they get after installing a solar system. Solar power is a long-term investment that ensures continually reducing energy bills. It can be viewed as paying for power up front at a set rate, and the longer it is in use, the better the return on investment. Utility rates usually go up 3–5 percent each year. These systems typically have a life span of more than 30 years and panels are warrantied for 25 years. If properly installed by a qualified contractor, maintenance should be minimal. The photovoltaic modules (PV) change sunlight into DC power. DC power is then converted to AC power through the inverter. AC power is back-fed into the residential load center and is used while reducing utility-supplied power. Any excess power flows back through the meter to the utility grid, thereby spinning the meter dials backward. If the inverter senses that utility power is not present, it will remove the PV system from the circuit, leaving the home without power. This is a safety requirement mandated by the utility companies. If the utility power was lost and the PV system was to remain operational, it would provide power back on the utility line and could possibly injure the utility crew working on the power lines. $ •Return on investment: up to 10% per year •System Payback: as short as 5 Years* *Varies for each system depending on utility costs, state and Federal incentives, sun exposure, system and labor costs etc. •CO2 emissions avoided over 25yr: 94tons •Equivalent miles not driven: 306,376 •Equivalent trees planted: 1.6 acres *Based on a 3 kW system in Southwest California the best Customer qualifications: • Grid-tied solar electric systems for a residential application cost on average about $30,000–$40,000 prior to rebates and incentives. Off-grid systems will be double this cost due to batteries and load size. • The best financial returns for solar electric systems come from saving where utility costs are high and when using the solar electric system for a percentage of the kWh usage rather than the full amount. • Customers should already be using energyefficient lighting and products within their homes to lower their kWh usage, allowing for a smaller solar electric system. • Customers must be aware that a grid-connected solar electric system does not provide power if the utility power goes out. Is solar the solution? If your customer is new to solar, run through the qualifications before you start creating your proposals. Homeowners are often not aware of the initial cost or that the installation site should be free of shadows. Many contractors check out a satellite view of the address to prequalify the opportunity. 8 Site qualifications: • Solar electric systems require maximum sun exposure for best performance—southern with little or no obstructions. Even minor structures, like a flag pole, passing shadows across the intended solar array can dramatically reduce system performance. Is the customer willing to put the solar panel on the southern-facing roof even if it could be located on the front of the home? • Is the available roof area on a single plane or parallel plane? Different array planes (facing different directions) require multiple inverters and are more complicated to install. • Solar electric systems last for more than 30 years and require penetrations into the building structure. Will the current roofing material last at least 15 years before requiring replacement? Is the roofing material tough enough to handle the installation process, and is the building structure substantial enough to handle the added loads of the solar modules? • Flat roofs and metal structures often require additional structural engineering, particularly when joist spacing is greater than 4 feet. Site upgrades, cost adders and other considerations: • Including the breaker required for the solar system, breaker boxes can generally be loaded to 120 percent of the rated amps. Is there sufficient space in the existing breaker panel to add the required system breaker? If not, is the customer willing to upgrade to a larger panel? • While the provided string inverters have an integral DC disconnect, local codes may require a separate DC or AC disconnect to be provided on either side of the inverter. • Extra-steep-sloped roofs require scaffolding. Other safety equipment increases the install cost and maintenance cost. • For longer wiring runs and ground-mount systems, trenches or post holes may be required. Is the customer still interested? If your customers are still interested, utilize the estimation worksheet to size up the system either based on utility bill, roof space, building space or budget. When quoting prices to your customers, you should calculate the PV watts multiplied by the $6–$9 per PV watt installed price; this will give the customer a price range. Use the calculated PV watts as the quantity for the base system and any required mounting options and price from BSE-Commerce or contact your local BSE customer service representative for your actual kit pricing (excluding labor and mark up). 9 Utility bill annual energy consumption (kWh) number of months in a year = kWh per month PV system watts 255 watt modules = # of modules required PV system watts 1,000 watts = rated kW kWh per month × PV watts factor (1) = PV system watts take the number of modules required and find the closest smaller system size using the SW module chart (2) 1 2 4 3 5 Part number required for pitched roof with composition roof at 7.14 kW. Enter quantity of 7,140 for the following component: EC0162 | BSE Part # 2728096 Sunkit with SMA string inverter and Sunfix mounting hardware Part number required for flat roof with black module at 7.14 kW. Enter quantity of 7,140 for each of the following components: EC0162 | BSE Part # 2728096 Sunkit with SMA string inverter and Sunfix mounting hardware EZ0020 | BSE Part # 2728116 Upgrade adder for black module and black mounting hardware EZ0032 | BSE Part # 2728117 Upgrade adder for SolarWedge for flat roof installations Example: Assume 9,000 kWh annual energy usage 9,000 kW h = 750 kWh per month 12 Assume we are in Minnesota 750 kWh x 10 = 7,500 watts 7,500 w = 29.4 modules 255 w Round down to 28 modules, but when pricing out, remember to use system watts 28 x 255 = 7,140 watts 7 ,140 w = 7.14 kW 1,000 w Part number required for pitched roof with composition roof at 5.61 kW. Enter quantity of 5,610 for the following component: EC0162 | BSE Part # 2728096 Sunkit with SMA string inverter and Sunfixmounting hardware Part number required for pitched metal roof at 5.61 kW. Enter quantity of 5,610 for each of the following components: EC0162 | BSE Part # 2728096 Sunkit with SMA string inverter and Sunfix mounting hardware EZ0040 | BSE Part # 2728128 Upgrade adder for S-5! with Sunfix mounting solution Example: Assume 600 ft2 of usable roof space 600 ft2 x 10 watts = 6,000 watts Assume we are in Minnesota 6,000 w = 23.5 modules 255 w Round down to 22 modules, but when pricing out, remember to use system watts 22 X 255 = 5,610 watts 5 ,610 w = 5.61 kW 1,000 w PV system watts 255 watt modules ft2 of available space (3) × 10 PV watts per ft2 = PV system watts take the number of modules required and find the closest smaller system size using the SW module chart (2) 1 2 3 4 PV system watts 1,000 watts = rated kW = # of modules required Roof space Estimation worksheet 10 Building space Example: Assume 3,000 ft2 of usable building space 3,000 ft2 x 2 watts = 6,000 watts Assume we are in Minnesota 6,000 W = 23.5 modules 255 W Round down to 22 modules, but when pricing out, remember to use system watts 22 x 255 = 5,610 PV watts 5,610 w = 5.61 kW 1,000 w Part number required for pitched micro inverter composition roof at 5.61 kW. Enter quantity of 5,610 for the following component: EC0169 | BSE Part # 2728103 Sunkit with Enphase micro inverter and Sunfix mounting hardware Part number required for micro inverter ground mount at 5.61 kW. Enter quantity of 5,610 for each of the following components: EC0169 | BSE Part # 2728103 Sunkit with Enphase micro inverter EZ0039 | BSE Part # 2728127 Upgrade adder for Unirac U-LA ground mount ft2 of available space × 2 watts per ft2 (4) = PV system watts 1 2 PV system watts 255 watt modules = # of modules required take the number of modules required and find the closest smaller system size using the SW module chart (2) PV system watts 1,000 watts = rated kW 4 3 Estimated costs Example: Assume $40,000 $40,000 = 4444.4 watts $9 4 444.4 = 17.4 modules 255 Round down to 14 modules, but when pricing out, remember to use system watts 14 x 255 = 3,570 PV watts 3,570 w = 3.57 kW 1,000 w Nationally, roof-mounted systems range from $6–9 per PV watt installed (material and labor). The example above is using the high-dollar per system PV watt installed. To calculate system size based on low dollar per system PV watt, use $6 as a value in place of $9. Notes: Calculations are strictly educated calculations, actual system size may vary. 1 Installed PV watts factor to generate 1 kWh per month: Based on average sun-hours per day graph, where sun-hours show 4–5: use 10; where sun hours show 5–6: use 9; where sun-hours show 6–7: use 8. 2 See SW module chart. 3 Appropriate installable roof space: If given full roof size area, get length and width of roof and subtract 3′ from all sides for working space around the array; then multiply modified length x width for appropriate square feet. 4 Based on historical averages of electrical usage; only use as a guideline. Part number required for pitched roof with composition roof at 3.57 kW. Enter quantity of 3,570 for the following component: EC0162 | BSE Part # 2728096 Sunkit with SMA string inverter and Sunfix mounting hardware 1 2 4 3 customer budget $ high $ per system PV watt installed = PV system watts PV system watts 255 watt modules = # of modules required PV system watts 1,000 watts = rated kW take the number of modules required and find the closest small system size using the SW modules chart (2) Estimation worksheet 11 6 – 7 5 – 6 5 – 6 4 – 5 4 – 5 4 – 5 3 – 4 Average kWh/m2/day Based on National Solar Radiation Data Base (http://rredc.nrel.gov/solar) Average sun-hours per day SW module chart SMA 2000HFUS 240 SMA 2500HFUS 240 SMA 3000HFUS 240 SMA 3000US 240 SMA 4000US 240 SMA 5000US 240 SMA 6000US 240 SMA 7000US 240 SMA 8000US 240 SW mono modules 8 9 10 11 12 13 14 20 22 24 26 28 30 33 36 39 33 36 39 8 9 12 20 24 28 9 10 13 22 26 30 10 11 14 24 28 33 11 12 13 14 SolarWorld Sunkits Sunkits are the base system that includes the modules, inverter, racking and composite pitched-roof shingle mounts. Other products are alternative mounts and alternative racking. Finalize quotes After you quote, using this product selection, and receive a preliminary or firm order, take the next steps and fill out the questionnaire. The questionnaire must be completed and sent to SolarWorld if a financial proposal is desired for the preliminary order. 12 Black Sunmodule™ – SolarWorld Optional upgrade to black monocrystalline Sunmodule™ solar panel with 2.0 black anodized aluminum frame (number of panels depends on kW required). Mfr. Model # kW Rating Standard Manufacturer Inverter type BSE Part # EC0160 < 2.3 kW SMA String 2728094 EC0161 2.3–2.99 kW SMA String 2728095 EC0162 3–9.99 kW SMA String 2728096 EC0163 > 9.99 kW SMA String 2728097 EC0164 < 2.3 kW PV Power String 2728098 EC0165 2.3–2.99 kW PV Power String 2728099 EC0166 3–9.99 kW SMA String 2728100 EC0167 > 10 kW SMA String 2728101 EC0168 < 1.2 kW Enphase Micro 2728102 EC0169 1.2–9.99 kW Enphase Micro 2728103 EC0170 10–19.99 kW Enphase Micro 2728104 EC0171 > 20 kW Enphase Micro 2728106 Sunkits® (Base kit) – SolarWorld Complete solar energy system custom designed for your job. Mfr. Model # BSE Part # EZ0020 2728116 Classic Composition Mount – Quick Mount PV® Upgrade for alternate ProSolar, Unirac or DPW Solar rail mounting systems. Mfr. Model # Mount BSE Part # EZ0023 Standard 2728120 EZ0027 Alternate 2784390 Classic Shake Mount – Quick Mount PV® Mfr. Model # Mount BSE Part # EZ0026 Alternate 2728119 Mfr. Model # Mount Finish BSE Part # EZ0024 Standard Clear 2728121 EZ0025 Standard Bronze 2728122 EZ0028 Alternate Clear 2784391 EZ0029 Alternate Bronze 2784392 Universal Tile Mount – Quick Mount PV® Universal flashing that allows for flashing for all tile roofs, curved or flat. • 60-cell 255 W monocrystalline Sunmodule™ solar panel (number of panels depends on kW required) • SolarWorld Sunfix plus mounting solution for composition pitched roofs which include Quick Mount PV® classic composition mount flashings • String inverter (SMA or PV Power) or micro inverter (Enphase) • Monitoring solutions are not included in the price of the Sunkit but are available separately • Optional black Quick Mount PV® flashing upon request, no additional charge • Attaches to roof structure with 2 or 4 fasteners • Use alternate mount when ProSolar, Unirac or DPW Solar railing systems are specified • Available in clear anodized or bronze anodized finish • Made for single bolt installation • Use alternate mount when ProSolar, Unirac or DPW Solar railing systems are specified • Available in clear anodized or bronze anodized finish • Made for single bolt installation Products 13 Mfr. Model # BSE Part # EZ0030 2728123 Extensions – Quick Mount PV® Adds additional stanchion height between PV modules and roof to increase airflow or to clear obstructions. RoofTrac™ Alternate Mount – ProSolar Alternate rail mount system in lieu of SolarWorld Sunfix rails for pitched roof. Mfr. Model # BSE Part # EZ0031 2784393 Mfr. Model # BSE Part # EZ0040 2728128 Standing Seam – S-5!® Nonpenetrating mount for metal roofs with standing seams. Mfr. Model # BSE Part # EZ0035 2728124 Mfr. Model # BSE Part # EZ0045 2728134 SolarMount™ Alternate Mount – Unirac® Alternate rail mount system in lieu of SolarWorld Sunfix rails for pitched roof. Power Rail™Alternate Mount – DPW Solar Alternate power rail mount system in lieu of SolarWorld Sunfix rails for pitched roof. Mfr. Model # BSE Part # EZ0032 2728117 SolarWedge™ – ProSolar Low-profile mount provides easy install for commercial and residential flat roofs. • Made of extruded aluminum • Use with standard composition or shake mounts • Available in 2-1/2″, 3-1/4″ and 4″ lengths • For use with metal roofs only • Type of seam must be identified prior to ordering • Aluminum and stainless steel components • Spans are 4′ or 6′ apart • Mounts are attached structurally to the building • Available in 5°, 10° or 15° tilt angles • Spans are spaced 6′ apart 14 Mfr. Model # BSE Part # EZ0032 2728117 SolarWedge™ – ProSolar Low-profile mount provides easy install for commercial and residential flat roofs. Mfr. Model # BSE Part # EZ0033 2728118 Mfr. Model # BSE Part # EZ0037 2728125 Mfr. Model # BSE Part # EZ0038 2728126 Mfr. Model # BSE Part # EZ0046 2728135 RoofTrac™ – ProSolar Tilt up kit for flat roof installations. SolarMount™ Tilt Kit – Unirac® Tilt up kit for flat roof installations. RAPIDRAC™ – Unirac® Ballasted mount racking system for use when no roof penetration is required. Ballasted Roof Mount – DPW Solar Ballasted mount racking system for use when no roof penetration is required. Mfr. Model # BSE Part # EZ0033 2728118 RoofTrac™ – ProSolar Tilt up kit for flat roof installations. • Used with patented RoofTrac™ support rail for tilts up to approximately 28° • Available in 8–12″, 18–30″, 26–44″ or 40–72″ adjustable tilt leg • Mounts are attached structurally to the building • Available in 5°, 10° or 15° tilt angles • Spans are spaced 6′ apart • Fixed 10° angle • Made for nonpenetration on flat rooftops • Ballast material not included • Used with patented RoofTrac™ support rail for tilts up to approximately 28° • Allows for seasonal elevation adjustment • Ballast material not included Products 15 Mfr. Model # BSE Part # EZ0047 2728136 Mfr. Model # BSE Part # EZ0034 2784395 Mfr. Model # BSE Part # EZ0039 2728127 Mfr. Model # BSE Part # EZ0041 2728129 Large Ground Mounts – DPW Solar Fixed tilt PV mounting system. GroundTrac® – ProSolar Ground mounting system designed with a minimum amount of installed footings which greatly reduces labor required at install. U-LA™ – Unirac® Large array mount system for ground, roof or open structure installations. POWER-FAB® – DPW Solar Top of pole PV mount system with single ground penetration. Solar Trackers® – Wattsun™ Solar trackers with optical sun-sensing device dramatically outperform passive tracking systems. The solid state electronic design and positive drive mechanism insure consistent operation in extreme temperatures and windy conditions. Mfr. Model # kW BSE Part # EZ0042 <20 kW 2728130 EZ0043 20–49.99 kW 2728131 EZ0044 >50 kW 2728130 SolarDock® Mounting System – SolarDock™ Ballasted mount racking system for use when no roof penetration is required. Mfr. Model # Axis Modules BSE Part # EZ0048 Single 6 2728137 EZ0049 Dual 6 2728138 EZ0050 Dual 9 2728139 EZ0051 Dual 12 2728140 • Customizable angle of inclination, but must be greater than 25° • Allows for unrestricted water drainage • Ballast material not included • Aluminum or steel components merge with SolarMount rails and installersupplied schedule 40 or 80 steel pipe for durable, rigid truss structures • Accommodates uneven, rocky, sloping terrain or heavy coastal winds • Several height options; 2–6 modules high in landscape orientations • Installs over standard 2″ or 2-1/2″ installer provided schedule 40 or 80 rigid steel pipe • Capable of any fixed tilt angle • Installs over standard installer-supplied schedule 40 or 80 rigid steel pipe • 6 manual tilt angles available allowing for seasonal elevation adjustment • Ability to mount up to 4.1 kW on a single pole • System integrates with standard installer provided schedule 40 steel pipe • No cross-bracing required A 100% Employee-owned, American Company Form# 20-1798 (2013-10) ©2013 Border States Industries, Inc. Border States instructs SolarWorld to ship directly to your warehouse or job site. Visit potential customer and submit the completed SolarWorld questionnaire to Border States. Border States and SolarWorld send you a customized financial proposal to help with the sale. Install the system and collect payment from customer. Submit purchase order with the proposal number and requested delivery date to Border States. Contractor steps